Cylindrical Shapes with Nano Infrared Band Heater
Nano Infrared Heater Manufacturer
24+ Years in Industrial Heating | Nano Infrared Heater Specialist | OEM/ODM Supplier
- Heat the barrel faster with advanced infrared technology
- High electric-to-heat efficiency achieves up to 99%
- Save 30%–60% energy compared with traditional band heaters
- Replace your existing band heaters
- Recover your investment faster, typically within 6–12 months
Nano Infrared Band Heater
- Faster Heating Response Under specified test conditions, the internal heating element reaches 1,328°F (720°C) in 75 seconds.
- High Electric-to-Heat Efficiency Achieve up to 99% electric-to-heat conversion efficiency at the heating element level.
- Reduced Heat Loss Use aerogel insulation and a stainless steel sheath to reduce heat loss to the surrounding air.
- Lower Outer Surface Temperature Keep the external surface below 154°F (68°C) in suitable applications.
- Long Service Life Engineered for over 25,000 operational hours under suitable operating conditions.
- Easy Replacement and Installation The split structure and latch fasteners make installation faster and easier.
What is a Nano Infrared Band Heater
JIEO nano infrared band heaters are energy-efficient barrel-heating solutions designed for injection molding machines, extruders, and other plastic-processing equipment.
Unlike traditional band heaters, they use a radiation layer and reflective layer design to guide infrared heat toward the barrel. This directional heating structure improves heating speed and helps prevent heat from being wasted to the surrounding air.
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For machines that run for long hours or for injection units requiring a stable barrel temperature, nano infrared band heaters deliver more efficient heating, reduce heat loss, and extend service life.
Types of JIEO Nano Infrared Heaters
According to different barrel/nozzle unit requirements, JIEO offers nano infrared band heaters in various shapes that can be combined and used according to the equipment structure, helping the heaters fit different injection barrel units while ensuring normal machine operation.
Cylindrical Nano Infrared Band Heater
For the standard round barrel heating zones. This is the most common structure for regular injection molding and extrusion barrel sections.
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Stepped Nano Infrared Band Heater
For barrels with different diameters or step changes. This structure is suitable for transitions where the barrel shape is not a single straight cylinder.
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Conical Nano Infrared Band Heater
Tapered or conical barrel sections. This structure is used when the barrel diameter varies gradually, especially around special injection-unit structures or transition zones.
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Nano Infrared Band Heater with Cooling Fan
Heat-sensitive materials and plastic processes that require faster cooling response. The cooling fan helps the barrel heating zone dissipate heat more quickly during temperature adjustment, supporting more stable process control.
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Nano Infrared Heater Engineered for Higher Barrel Heating Efficiency
The JIEO’s nano infrared heater, with its quartz-tube infrared heating element, generates radiant heat; the reflection layer directs heat toward the barrel, and the aerogel insulation helps retain heat around the heating zone.
This heater's design provides directional infrared heating, directing more heat toward the barrel rather than being wasted in the surrounding air.This helps your machines heat up faster, maintain barrel temperature more consistently, and use heating energy more efficiently in the operations.
Contact the JIEO EngineerNano Infrared Heater for Machine Energy-Saving Upgrade
JIEO nano infrared heaters are customised for close-fit barrel coverage, helping minimise gaps between heating zones and reduce heat loss from exposed areas. Combined with directional infrared heating, heat-reflection and insulation design, more heat is retained on the barrel rather than wasted in the workshop.
For your long-running machines or production lines, compared with traditional heaters, this heater's improved heat utilisation can lead to lower power consumption, reduced operating costs, and stronger energy-saving performance.
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Item
Description
Power
1 KW - 20 KW
Voltage
110 V - 480 V
Inner Diameter
80 mm - 600 mm
Width
120 mm - 550 mm
Power Tolerance
+5% to -10%
Resistance
+5% to -10%
Aerogel Insulation Thickness
20 mm - 100 mm
Surface Temperature
Less than 70°C (depending on heater power and operation environment）
Energy Saving
≥35%
Heating Core
alloy resistance wire and Transparent halogen quartz tube
Reflective Layer
Stainless steel plate
Insulation
Aerogel insulation, Mica insulation
Exterior Color
Silver / Gold / Porcelain White
Install Fan
Available
Certifications & Quality Assurance
JIEO nano infrared heaters are manufactured under a strict quality control system and meet international safety and environmental standards. All products can be supplied with the relevant certification documents upon request.
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Nano Infrared Heater Applications for Plastic Processing & Industrial Heating
JIEO nano infrared band heaters are used across plastic-processing machinery and other cylindrical heating systems. The applications below show typical equipment and heating zones where infrared heating can support faster heat-up, reduced heat loss, and more efficient barrel heating.
Injection Molding Machines
JIEO Nano infrared band heaters are commonly installed around the plasticizing barrel of injection molding machines. They help shorten the machine's reach-to-operating temperature, saving energy and reducing heat loss to the air. This heater is your first choice to upgrade your machine's performance.
Need a Heater Designer for Your Machine or Barrel?
Send the JIEO team your barrel diameter, heating-zone size, and installed wattage.
Extrusion Lines
Extruders often run continuously for many hours, making barrel heat retention important. Once production stabilizes, material shear may generate additional heat inside the barrel. JIEO's fan-assisted nano infrared heaters can be used on selected zones where faster cooling or temperature correction is required. This combination supports more stable barrel-temperature control while reducing unnecessary heat loss during long production runs.
Need a Heater Designer for Your Machine or Barrel?
Send the JIEO team your barrel diameter, heating-zone size, and installed wattage.
Extrusion Blow Molding Machines
On extrusion blow molding machines, the JIEO heaters are installed around the plasticizing barrel that prepares material for parison formation. Consistent barrel temperature supports stable melt preparation before the material reaches the die head. This can also reduce heat around the operator area and lower energy use during continuous production.
Need a Heater Designer for Your Machine or Barrel?
Send the JIEO team your barrel diameter, heating-zone size, and installed wattage.
Blown Film Extruders
Blown film extruder production lines typically operate for long periods, requiring the equipment to maintain the barrel temperature at a set level, which results in high energy consumption. The heat-retention design of JIEO nano infrared heating bands keeps heat within the barrel rather than allowing it to dissipate into the surrounding environment. This optimizes equipment performance and reduces energy consumption.
Need a Heater Designer for Your Machine or Barrel?
Send the JIEO team your barrel diameter, heating-zone size, and installed wattage.
Recycling Extrusion and Pelletizing Lines
Recycling and pelletizing equipment can experience changing thermal loads because recycled feedstock, moisture content, production speed, and material shear are not always consistent. JIEO nano infrared heaters provide the required heat during startup and help the barrel recover after production interruptions. Where shear heat causes temperature overshoot, selected zones can be designed with cooling fans.
Need a Heater Designer for Your Machine or Barrel?
Send the JIEO team your barrel diameter, heating-zone size, and installed wattage.
Industrial Pipe and Cylindrical Process Heating
JIEO nano infrared heaters can also be designed for heated pipes and other cylindrical process sections that require external heating and insulation. The heater can be shaped around the actual diameter and available installation space to reduce temperature drop along the heated section.
Need a Heater Designer for Your Machine or Barrel?
Send the JIEO team your barrel diameter, heating-zone size, and installed wattage.
Available Nano Infrared Heater Structure
Layer 1: Quartz-Tube Infrared Heating Element
The alloy resistance coil heats up and emits infrared radiation through the quartz tube. The barrel surface absorbs the incident radiation and converts it into thermal energy, which then conducts through the barrel wall to the processed material.
Layer 2: Heat Reflection Layer
The stainless steel reflective layer guides infrared radiation toward the barrel, forming a directional heating path. It helps concentrate thermal energy in the barrel unit.
Layer 3: Nano Thermal Insulation Layer
The aerogel insulation layer reduces outward heat loss and keeps more heat concentrated on the barrel. This helps improve heating efficiency while preventing the heater shell from becoming excessively hot. Less wasted heat and lower surface temperature during operation.
Layer 4: Stainless Steel Outer Shell
The stainless steel sheath provides strength, durability, and corrosion resistance. It helps protect the internal heating structure and supports long-term use in demanding industrial environments.
Layer 5: High-Temperature Anti-Radiation Coating
The sheath is coated with a nano radiation-control coating to further reduce heat loss from the heater surface. In suitable applications, the external surface temperature can remain below 68°C / 154°F, helping to reduce heat exposure around the machine. Appropriate guarding and hot-surface precautions are still required.
This multi-layer structure allows more heat to be directed to the barrel and less to be wasted in the air. Under the same operating conditions, JIEO nano infrared band heaters help your machines reduce unnecessary energy consumption, minimize heat loss, and improve barrel heating efficiency through efficient infrared heat transfer.
Send Your Inquiry NowNano Infrared Band Heater vs. Traditional Band Heater
In exposed barrel heating zones, heat loss is a major source of energy waste and high surface temperatures around the machine. JIEO nano infrared band heaters use infrared heating and insulation design to reduce unnecessary heat loss and improve practical heat utilization.
Test Machine: MA2000 I/700 Injection Molding Machine
| Test Item | Traditional Band Heater | Nano Infrared Heater | Comparison |
|---|---|---|---|
| Time to Reach Set Temperature | 2133s | 1708s | 425s shorter · 19.9% |
| Heat-Up Energy Consumption | 2.706 kWh | 2.062 kWh | 0.644 kWh lower · 23.8% |
| Energy Consumption During a 30-Minute Static Temperature Hold | 0.580 kWh | 0.264 kWh | 0.316 kWh lower · 54.5% |
| Machine-Specific Energy Consumption | 0.370 kWh/kg 0.168 kWh/lb | 0.350 kWh/kg 0.159 kWh/lb | 0.020 kWh/kg lower · 5.4% |
| Heating Energy Consumption | 0.260 kWh | 0.134 kWh | 0.126 kWh lower · 48.5% |
| Heater Band Surface Temperature | 233°C 451°F | 68°C 154°F | 165°C lower · 297°F lower |
| Plasticizing Capacity | 19.7 g/s 156 lb/h | 21.4 g/s 170 lb/h | 1.75 g/s higher · 8.9% |
| Total Electricity Consumption During Test Period | 4.98 kWh | 2.16 kWh | 2.82 kWh lower · 56.6% |
The results show that nano infrared band heaters can reduce unnecessary heat loss around the barrel while maintaining effective heating performance. Lower surface temperature also reduces heat exposure around the injection unit, improving workshop safety and operator comfort in the real world.
Send Your Inquiry NowNano Infrared Band Heater Factory & OEM Process
JIEO provides build-to-print OEM manufacturing for custom nano infrared band heaters. Submit the finalized production drawings, electrical specifications, and quantities, and we will manufacture the heater set according to your requirements.
01
Submit Your Production Drawing
Send us the confirmed heater drawing, including dimensions, voltage, wattage, terminal positions, cable requirements, and order quantity.
02
Technical Review and Quotation
JIEO engineers review the drawing for manufacturing feasibility and check the dimensional and electrical specifications. If any information is missing or inconsistent, we will contact the customer for clarification before issuing the final quotation.
03
Order and Specification Confirmation
After the quotation is accepted, we confirm the order quantity, production drawing, electrical specifications, delivery requirements, and packaging instructions.
04
Manufacturing and Inspection
The heater set is manufactured in accordance with the confirmed drawing. Critical dimensions and agreed electrical parameters are checked before the order is released for packing.
05
Packing, Shipment, and Installation Support
The heater is wrapped in bubble wrap or foam padding and packed into cardboard or wooden boxes. Shipped by express, air, or sea.
What Information is needed for a Custom Nano Infrared Heater to replace the band heater
If your retrofit program involves JIEO, it will need information on the machine and the injection barrel unit. This allows JIEO to conduct a preliminary evaluation, recommend a suitable nano infrared heater structure, and provide an initial quotation for your retrofit project.
| Item | Information Needed |
|---|---|
| Machine Information | Brand and model |
| Barrel Diameter | Outside barrel diameter in mm |
| Heating Section Length | Total heated section length in mm |
| Heating Zones | Number of zones and barrel thermocouples |
| Total Wattage | Combined wattage of all existing band heaters |
| Current Heater Type | Mica, ceramic, or other |
| Barrel Unit Photos | Attach overall and close-up photos |
Frequently Asked Questions
Ask the JIEO EngineerIs a nano infrared band heater the same as an insulated heater shroud?
No. The nano infrared heater replaces your band heater on the barrel. The heater shroud is an add-on to your original band heater on the barrel. They both improve your machine performance and energy savings. Based on your requirements, you can also talk with the JIEO engineer to evaluate them.
How long must the machine be shut down to replace a complete nano infrared heater set?
It typically takes about 30 minutes to shut down a machine by removing the existing bands and installing the complete nano infrared heater.
Can our maintenance team replace the existing heater bands in-house?
Yes. After the machine has been powered off and cooled, remove the existing heater bands from the barrel and install the new nano infrared heater set. Cable exits, terminal positions, and thermocouple locations are considered during the heater design process. We also provide installation videos and technical guidance to support you.
Does every nano infrared band heater need a cooling fan?
No. You should only consider installing a fan if your equipment or materials require rapid cooling to ensure injection-molding quality and to meet your needs.
What affects the price of a custom nano infrared band heater?
The main cost factors are heater size, materials, order quantity, and shipping method. You can talk with the JIEO engineer to evaluate your requirements.
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Discuss Your Heating Requirement
Share your application details, dimensions, electrical requirements, or drawings. JIEO team will review your request and recommend a suitable heating solution.